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  Ladle Preheating: Energy Consumption

 

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IRON AND STEEL

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PROCESSES


ALUMINUM

Overview

PROCESSES

 
Equipment
Combustion Technology
Energy Consumption
Process Description

Previous practice of heating ladles with an open burner has been replaced by the use of covered ladle heaters. For a 100 ton ladle, reheating an in-use ladle to a 2100°F hot face temperature requires 3.3 MMBtu of natural (0.033 MMBtu/ton) with a heating time of under one hour. Holding this same 100 ton hot ladle at temperature requires 1.4 MMBtu/hour (0.0124 MMBtu/ton).